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An oil mist collector with:
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High separation efficiency - 99.9%
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Versatile
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Minimum maintenance
It is not safe to drink your cutting fluid so
why breathe it?
Small and effective
3nine oil mist collectors are based on
completely new technology that allows a very
high degree of purification in a format of
unsurpassed compactness. 3nine collectors can
be installed directly on every machine tool,
making filter cabinets and duct work
unnecessary. This saves floor space and does
away with bulky air ducts that get in the way
and need to be maintained. It also makes it
easier to move the machines when production
requirements change.
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Shop floor before 3nine units installed |
Shop floor after 3nine units were
installed |
The secret is under the skin!
Based on several years of technical development
work, 3nine oil mist collectors use centrifugal
force to separate oil mist and oil fumes. 3nine
technology is covered by patent and design
protection. The unique rotating internal plates
separate the oil mist far more effectively than
traditional centrifugal separation technologies
such as cyclones and rotary filters.
The rotating internal parts of 3nine oil mist
collectors work like an intelligent fan and
provide a vacuum effect which makes external fan
systems unnecessary. 3nine oil mist collectors
provide up to 99.9% purification (according to
independent tests by VTT an official testing
body in Finland) and can handle air flow rates
from 300 to 1,800 cfm (500-3,000 m3/h).
For higher air flow rates, 3nine collectors can
be interconnected by means of a special modular
system. All 3nine collectors meet health and
safety requirements in terms of degree of
purification and enhance the quality of the air
in your workshop.
No filter changes!
The filters in today's oil mist collectors clog
up easily and need regular replacement and
cleaning - in some cases several times a year.
The problems are particularly difficult when the
concentration of oil mist or the amount of solid
particles is high. A unique property of 3nine
oil mist collectors is their ability to handle
very high concentrations of oil mist and solid
particles. 3nine oil mist Collector do not clog
up like filters. Instead they feed the
separated cutting fluid back to the machine
tool. Time-consuming, costly filter changes are
a thing of the past.
Savings from day one!!!
3nine oil mist collectors perform better and
cost less than today's filter installations.
Here are five powerful reasons why investing in
3nine technology save you money from day one:
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Needs no filter changes and reduces running
costs by about 50% compared with filter
plants
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Needs no air duct runs and awkward
installation work
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Does not occupy any floor space
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Minimizes cutting fluid loss and avoids
filter disposal costs
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Saves energy when the clean air is fed back
into the workshop
SAVE 44% PER YEAR
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Relative Cost |
Filter Unit |
3Nine |
|
|
Purchase |
100 |
127 |
|
|
Pipework/installation |
40 |
24 |
|
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Total Start-up Cost |
140 |
151 |
|
|
|
|
|
|
|
Running Cost of Investment |
28 |
30 |
Depreciation over five years |
|
Filter Cost |
19 |
0 |
HEPA filters are changed yearly,
prefilters two-yearly |
|
Filter Service |
6 |
0 |
Approx. 6 hours per filter unit per year |
|
Filter Disposal |
1 |
0 |
$2.3/kilo disposal cost for filter media |
|
Total Annual Cost |
54 |
30 |
|
The annual saving with 3nine is 44%
(100*((54-30)/54) or 24% of the filter costs.
Cleaning-In-Place tm is an automatic
cleaning system that can easily be connected to
3nine oil mist
collectors.
Cleaning-In-Place tm was developed
for extreme applications in which high
concentrations of solid particles are carried
away by the oil mist, for example during
grinding or when machining casting.
Cleaning-In-Place tm, which is
completely automatic, gives you guaranteed
maintenance-free operation even under the most
severe conditions.
Cleaning-In-Place tm has been
specially designed to be easy to install. The
system flushes and cleans the inside of the oil
mist Collector with cutting fluid from the
machine tool.
Flushing
is done intermittently by means of an automatic
valve controlled by a timer. There is no loss
of cutting fluid with Cleaning-In-Place tm,
since the fluid is fed directly back to the
machine tool.
Cleaning-In-Place tm works with
emulsions and oils. 3nine recommends
Cleaning-In-Place tm in the following
cases:
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Literature
How to size a unit |
Lina |
Clara |
Emma |
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Application |
Cutting Fluid/Coolant |
Cutting Fluid/Coolant |
Cutting Fluid/Coolant |
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Capacity |
0-350 cfm (0-500m3/h) |
0-700 cfm (0-1,000m3/h) |
0-1800 cfm (0-3,000m3/h) |
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Negative/positive pressure |
3.6" WG (900 Pa) |
4.5" WG (1100 Pa) |
6" WG (1500 Pa) |
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Operating conditions |
<122oF (50oC) |
<122oF (50oC) |
<122oF (50oC) |
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Electric power supply |
3.4/1.7 A, 230/460/3/60 |
6.2/3.6 A, 230/460/3/60 |
30/15 A, 230/460/3/60 |
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Frequency |
60 Hz (50 Hz) |
60 Hz (50 Hz) |
60 Hz (50 Hz) |
|
Motor rating |
0.75 hp (0.55kW) |
1.5 hp (1 kW) |
7.5 hp (5.5kW) |
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Speed |
3,360 rpm |
3,360 rpm |
3,00 rpm with VFD |
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Weight |
66 lbs. |
143 lbs. |
230 lbs. |
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Height |
19.7" |
30.5" |
31.5" |
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Diameter |
18.9" |
25.2" |
26.4" |
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Inlet pipe |
5" |
6" |
12" |
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Sound level |
<65 dB(A) |
<65 dB(A) |
<70 dB(A) |
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Mounting |
Directly on the machine, on a wall or on
a frame above the machine |
For more information contact
EdjeTech Services |